Stähli is a world leader in the manufacture of Precision Lapping, Flat Honing, and Polishing Machines.
For the highest standards of performance power, automation, productivity, and efficiency, choose Stähli USA. The dynamic design of our ultramodern machine line ensures you precision and reliability. Stähli USA machines are user-friendly and environmentally sound.
For the highest standards of performance power, automation, productivity, and efficiency, choose Stähli USA. The dynamic design of our ultramodern machine line ensures you precision and reliability. Stähli USA machines are user-friendly and environmentally sound.
DLM 505 - 1205 Double Sided
Flat Honing with Super Abrasive Wheels
Introduction
Our DLM 505 – 1205 range of machine is dedicated to high productivity, user-friendliness, economic efficiency, precision and security.
Flat Honing with super abrasive wheels or alternatively fine grinding with conventional SiC or corundum wheels – opt for a future in super finishing with a newly developed machine from the Stähli Group. Performance, sturdiness and quiet running for high stock removal stand for high precision and low piece cost. The technological advantages are well in evidence ...
- Frame construction for high workloads
- Mineral cast structure guarantees top thermal and mechanical endurance
- Flow cooling system of the working wheels
- Quick loading and unloading thanks to the ingenious "Sandwichsystem"
- Part or full automation easily interlinked to precision deburing systems or the like
- Process controlled machining
- Integrated computerassisted measurement
- High availability
- Incidental analyse by machine control
- Remote maintenance / telediagnostic / online-support
DLM 505 - 1205 Double Sided
Flat Honing with Super Abrasive Wheels
Specs
| DLM 505 | DLM 1005 | DLM 1205 | |
| Working wheel diameter, external | 500–720 mm | 800–1220 mm | 1020–1225 mm |
| Number of carriers | 4–7 | ||
| Height range between working wheels | <390 mm | ||
| Working load continuously variable | 0–2000 (4000) daN | 0–3500 (6000) daN | 0–4000 (8000) daN |
| PC-operating control | programmable control | ||
| Switch off precision | 0.1 my | ||
| Cooling of working wheel | yes | ||
| Speed range, upper and lower wheel, continuously | |||
| Flat honing and fine grinding | 0–250, 400, 600 min-1 | 0–210, 320 min-1 | 0–210, 300 min-1 |
| Center drive | 0–125, 220 min-1 | 0–150 min-1 | 0–100 min-1 |
| Direction of rotation for all drives | programmable control | ||
| Power ratings | |||
| Total driving power | 3x400-800 Volt 50/60 Hz | ||
| Dimensions WxDxH BxTxH |
ca. 3300x 1970x2600 mm |
ca. 4000x 2700x2900 mm |
ca. 4000x 2700x2900 mm |
| Weights | ca. 7800 kg approx. | ca. 12500 kg approx. | ca. 13000 kg approx. |
| Options | |||
| Semi-full automation, robot loading, interlink | yes | ||
| Interlink to precision deburing systems | yes | ||
Values in brackets = amplified version
DLM 505 - 1205 Double Sided
Flat Honing with Super Abrasive Wheels
Video
DLM 505 - 1205 Double Sided
Flat Honing with Super Abrasive Wheels
Case Studies
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Click on image or link below to download ...  Flat Honing on DLM 705 |
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Click on image or link below to download ... Flat Honing on DLM 705Tungsten Carbide Inserts |
DLM 505 - 1205 Double Sided
Flat Honing with Super Abrasive Wheels
Brochure
 |
Click on image or link below to download ... DLM 505-1205 Double Sided Brochure |
FLM 505 - 1255 Single Sided
Flat Honing with Super Abrasive Wheels
Introduction
Lapping or polishing with free-rolling particles or flat honing with fixed or super abrasive wheels – the machines of our FLM 1800 - 3250 range are real all-rounders. Their employment in both large and small manufacturing shops is multipurpose and includes single piece machining as well as performance oriented series production. Their technological advantages are well in evidence:
- Quick adjustment of the lapping wheel
- By means of central screw
- Minimum loading, turning and unloading times with user-friendly special facilities
- Optimal maintaining of a flat working wheel
- Wheel cooling
- Quick and easy wheel change
- Stable bearing arrangement for quiet operation
- Modern single arm pneumatic construction for optimal accessibility and reduction of working times
- Various dosage systems of lapping and polishing materials for economic consumption
- Integrated inching system
- Robust construction
FLM 505 - 1255 Single Sided
Flat Honing with Super Abrasive Wheels
Specs
| FLM 505 | FLM 755 | FLM 1255 | |
| Working wheel diameter | 500 mm | 750 mm | 1250 mm |
| Number of stations | 2 | 4 | 4 |
| Working load continuously | 0–75 dcN | 0–300 dcN | 0–600 dcN |
| PC-operating control | programmable control | ||
| Cooling of working wheel | yes | ||
| Speed range, wheel and ring drives | |||
| Flat honing and fine grinding | 0–140 min-1 | 0–150 min-1 | 0–150 min-1 |
| Ring drive | 0–100 min-1 | 0–100 min-1 | 0–150 min-1 |
| Power ratings | |||
| Total driving power | 3 kw | 13 kw | 30 kw |
| Dimensions WxDxH | 109x160x226 | 320x240x250 | 180x230x220 |
| Weights | 1,100 kg | 3,500 kg | 4,500 kg |
| Options | |||
| Semi or full automation robot loading, interlink | yes | ||
| Interlink to precision deburing systems | yes | ||
FLM 505 - 1255 Single Sided
Flat Honing with Super Abrasive Wheels
Videos
FLM 505 - 1255 Single Sided
Flat Honing with Super Abrasive Wheels
Case Study
 |
Click on image or link below to download ... Flat Honing on FLM 755 |
FLM 505 - 1255 Single Sided
Flat Honing with Super Abrasive Wheels
Brochure
 |
Click on image or link below to download ... FLM 505-1255 Single Sided Brochure |
